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Approach

Our approach

We follow each project from the first check of the drawing to the shipment of the parts. The mould is designed and built in our own workshop, so every stage stays under control in the same plant.

STAGE 01

Design and development

  • Feasibility analysis: we review the drawing, material, annual quantities and the standards that apply to the component.
  • CAD design: the component and the mould are modelled in our technical office.
  • Material selection: plastic, rubber or silicone, depending on the conditions of use. See the materials
  • Mould design and construction in our in-house machine workshop.

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Freshly machined mould plate with the part cavities
Freshly machined mould plate with the part cavities

STAGE 02

Prototyping and testing

  • Prototypes made by 3D printing or machining, to assess the shape and function of the part.
  • Design optimisation based on the results, before the final mould is built.

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Dial indicator for dimensional checks on moulds and parts
Dial indicator for dimensional checks on moulds and parts

STAGE 03

Production

Production takes place in our Carate Brianza plant, using the technique best suited to the material and the component: injection moulding, compression moulding or rubber-to-metal overmoulding.

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Injection moulding press at the Corti Srl plant
Injection moulding press at the Corti Srl plant

STAGE 04

Finishing, quality control and shipment

  • Deflashing and trimming of the parts removed from the mould.
  • Packing and shipment, with packaging that protects the parts in transit.

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Packing components before shipment
Packing components before shipment